Rocket Report: Next Starship flight to reuse booster; FAA clears New Glenn

Mission patches are nice (especially NRO’s) but is it a sign of the minimal (or at least glacially slow) progress of Artemis 2 that this week’s news about it is 2 paragraphs about the patch - and nothing else?
I want to read the inside scoop of how they convened the Patch Design Committee, selected one from a short list of four, then solicited bids on producing a few dozen of them, with the entire process only taking 18 months and costing less than $500 per patch.

/s (from someone who has seen the federal procurement process inaction.)
 
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casualphilosopher1

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- It wasn't so long ago that the entire world put together had fewer than 50 launches a year. Now SpaceX alone does more than 100 a year easily and China's heading there too.

- That said, remember what Gwynne Shotwell said about how eventually none of the dedicated smallsat launch providers will survive because there just wasn't a viable market? I see Isar, PLD Space and all these other European startups going bust unless the ESA is willing to subsidise their very existence like it's been doing for ArianeGroup abd Avio.
 
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fenris_uy

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I thought SuperHeavy had switched to autogenous pressurisation (using hot propellant to pressurise) or is that a future plan and they're still using helium pressurisation for development?
He is mixing things, SuperHeavy doesn't needs to be pressurized to remain stable. Pressurization is only needed to keep the fuel in a super cooled state and liquid.
 
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Perardua

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The regen cooling uses methane only, so that works for the fuel tank. But on the oxidizer side it seems that there's currently no heat exchanger, so the high pressure gas is just tapped off downstream of the ox preburner, and contains a few percent combustion products.
On the oxygen side, why don’t they tap after the compressor, but before the pre-burner/turbine, as shown (probably incorrectly) here? I suppose the answer is that it needs to be gaseous. But surely the methane side isn’t gaseous until after the pre-burner as well?

Edit: looking more closely, that image shows gas for tank pressurization and a heat exchanger for oxygen - which is the part that might be incorrect. To answer my own question, once the propellants are heated at high pressure, I assume it is straightforward to gasify a needed amount by reducing the pressure?
 
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blackhawk887

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- It wasn't so long ago that the entire world put together had fewer than 50 launches a year. Now SpaceX alone does more than 100 a year easily and China's heading there too.

- That said, remember what Gwynne Shotwell said about how eventually none of the dedicated smallsat launch providers will survive because there just wasn't a viable market? I see Isar, PLD Space and all these other European startups going bust unless the ESA is willing to subsidise their very existence like it's been doing for ArianeGroup abd Avio.
Most startups fail. If they succeed, they usually stop acting like startups at some point. SpaceX looked a lot like Isar at one point.

Europe in general needs to spend more on space if they want even 1 really competitive launch company. Or they can subsidize, but that won't make them competitive.
 
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blackhawk887

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On the oxygen side, why don’t they tap after the compressor, but before the pre-burner/turbine, as shown (probably incorrectly) here? I suppose the answer is that it needs to be gaseous. But surely the methane side isn’t gaseous until after the pre-burner as well?
Between the pump and the preburner the oxygen is high pressure, but it's still cryogenic liquid, so it can't be used as pressurant - the goal is to get all the liquid out of the tanks, and you can't do that by pressurizing with liquid.
 
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blackhawk887

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He is mixing things, SuperHeavy doesn't needs to be pressurized to remain stable. Pressurization is only needed to keep the fuel in a super cooled state and liquid.
Pressure doesn't really affect the temperature or phase of the propellant in this context. The tanks are pressurized mainly to flow huge amounts of liquid. Each Raptor is sucking down 500+ kg per second.

SuperHeavy probably also needs pressure for structural stability under flight loads. But that's secondary to keeping the Raptors fed.
 
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Perardua

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Between the pump and the preburner the oxygen is high pressure, but it's still cryogenic liquid, so it can't be used as pressurant - the goal is to get all the liquid out of the tanks, and you can't do that by pressurizing with liquid.
It’s fascinating that water/CO2 in the tanks is considered potentially less problematic than a pure oxygen heat exchanger.
 
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Dtiffster

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"We have quite a few Kuiper Atlases planned this year, as well as Kuiper Vulcans," Wentz said. Atlas can carry 27 Kuiper satellites, and Vulcans can loft 45.
So from this it looks likely that the 120 deg pie slices that were glimpsed in NGs first launch attempt when talking about mega constellation work were in fact Kuiper.
 
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Dtiffster

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It’s fascinating that water/CO2 in the tanks is considered potentially less problematic than a pure oxygen heat exchanger.
Well it depends quite a bit on temperature. In order to minimize the amount of ullage gas you bleed off your cycle you want those gases to be screaming hot. Hot oxygen is corrosive, and whatever coatings and metallurgy that they do to the normal hot oxygen gas path may not make for the best heat transfer medium. It's a solvable problem, but SpaceX isn't trying to solve it all at once.
 
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Aurich

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Totally
"F Elon, F SpaceX, F Tesla, and F anybody whose head is so far up their ass that they complain about a “political post” on a rocket article"
It would help if you didn't quote bad posts so they're amplified. The person making that post has been asked to leave the thread.

Rocket Report remains Not The Place To Complain About Elon Musk.
 
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blackhawk887

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yes, they should also stop doing that...it's at least nice when it doesn't totally disintegrate over a huge span though leaving litter everywhere over thousands of square miles which washes up on beaches

I didn't realize wanting them to be better about pollution/litter was such a spicy take...
SpaceX is the only company that is actually avoiding throwing their boosters in the ocean or attempting to avoid throwing their upper stages in the ocean. Your complaints would be much better directed at literally anyone else.

And the tiles are made out of silica fibers. A couple months on a beach will mechanically degrade them back into sand.
 
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Cthel

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SpaceX is the only company that is actually avoiding throwing their boosters in the ocean or attempting to avoid throwing their upper stages in the ocean. Your complaints would be much better directed at literally anyone else.

And the tiles are made out of silica fibers. A couple months on a beach will mechanically degrade them back into sand.
Soyuz out of Baikonur also avoids dropping boosters in the Ocean /nitpick
 
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Found this discussion on reddit from shortly after the pressurisation change was made public:

View: https://www.reddit.com/r/SpaceXLounge/comments/1dp05ab/about_autogenous_pressurization_of_starship/?rdt=40743

I suppose SpaceX expected that any water ice formed in the LOX tank would not be a problem, because it's less dense than LOX and therefore should float away from the downcomer inlet(s)? So I wonder how is ice causing trouble? Hmm... how dense can water ice/LOX or water ice/O2 clathrates be?
 
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I suppose SpaceX expected that any water ice formed in the LOX tank would not be a problem, because it's less dense than LOX and therefore should float away from the downcomer inlet(s)? So I wonder how is ice causing trouble? Hmm... how dense can water ice/LOX or water ice/O2 clathrates be?

Wild speculation, but the entire tank is subject to tremendous acceleration and vibration throughout, perhaps that causes some turbulence/mixing beyond what was expected?
 
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trimeta

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- It wasn't so long ago that the entire world put together had fewer than 50 launches a year. Now SpaceX alone does more than 100 a year easily and China's heading there too.

- That said, remember what Gwynne Shotwell said about how eventually none of the dedicated smallsat launch providers will survive because there just wasn't a viable market? I see Isar, PLD Space and all these other European startups going bust unless the ESA is willing to subsidise their very existence like it's been doing for ArianeGroup abd Avio.
I'm kind of assuming that Europe is willing to subsidize a couple domestic small-launch companies, in the hopes that they'll eventually grow. As Eric notes, however, there are at least six in development (off the top of my head: Isar, RFA, and HyImpulse in Germany; Skyrora and Orbex in the UK; Latitude in France; and PLD Space in Spain), and I'd be surprised if more than three survive.

The other question is US-based startups. With Rocket Lab and Firefly owning the 300kg and 1-ton classes, respectively, I don't think there's room for more companies here. Really, this illustrates the importance of the first-mover advantage: Electron is somewhat undersized, but came early enough to secure its place in the market. Firefly Alpha is a tad smaller and more expensive (on paper, at least) than the rockets it once competed against (Relativity's Terran 1 and ABL's RS1), but since it launched first, the other two gave up entirely. Something similar could happen in Europe, unless two or more companies with similar rockets get going at almost the same time.
 
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I suppose SpaceX expected that any water ice formed in the LOX tank would not be a problem, because it's less dense than LOX and therefore should float away from the downcomer inlet(s)? So I wonder how is ice causing trouble? Hmm... how dense can water ice/LOX or water ice/O2 clathrates be?
Dry (CO2) ice would be the main issue as far as engine intake/sump clogging goes. Water ice would be more of a problem around the vents / RCS thrusters.
 
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qchronod

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It looks like a big chunk of water ice isn't going to act very different in LOX than in water. So if there is enough turbulence in the flow, it's possible that they can get sucked under.
Edit: I totally forgot about dry ice, which would be the bigger problem for intakes. Although that doesn't necessarily explain the vibration problem from flight 6 or why the engine bell was burning through on flight 7

aimath.png
 
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Errum

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No thanks. The V1 rockets were amazing triumphs of engineering too. There’s nuance and there’s sticking your head in the sand.
The V1 was a winged cruise missile powered by a pulse jet engine, not a rocket. It was ground launched by a steam powered catapult, conceptually similar to those used on aircraft carriers.

You’re probably thinking of the technically unrelated V2 rocket.
 
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I think it's still speculation that the current Raptors don't have a ox heat exchanger. I don't think that's been officially confirmed, and nobody has shared what the insides of a Raptor look like.
It is more than just speculation. SpaceX basically admitted to it in the wake of the IFT-2 mishap investigation:

"The most likely root cause for the booster RUD was determined to be filter blockage where liquid oxygen is supplied to the engines, leading to a loss of inlet pressure in engine oxidizer turbopumps that eventually resulted in one engine failing in a way that resulted in loss of the vehicle," the company stated. "SpaceX has since implemented hardware changes inside future booster oxidizer tanks to improve propellant filtration capabilities and refined operations to increase reliability."

The same generation of Raptors is still flying on the current 'Block 1' Boosters.
 
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Mandella

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I have to admit that I initially dismissed Fram2 as a Virgin Galactic style space tourist ride, but on actually following along with it I find a group of men and women who would be at home (and have been at home) on any deep polar expedition. Interviews with them have been uniformly interesting and informative -- and I'm looking forward to more after their return.
 
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